Cement Sidewalks:
The method of laying cement
sidewalks is as follows: The ground should be leveled off from
12 to 15 inches below the finished grade of the walk, and should
be well settled by ramming, care being taken that the excavation
is drained to one side. A foundation consisting of about 8 or
10 inches of coarse gravel, stone chips, sand, or cinders, should
then be laid and well tamped or rolled with a heavy roller. An
attempt often is bade to economize on this kind of foundation
by making it only 5 or 6 inches thick. However, foundations of
such thickness generally allow the frost to penetrate to the ground
and heave up the pavement in spots.
After the foundation has been rolled, the concrete should be
prepared in the proportion of 1 part of cement, 3 parts of sand,
5 parts of broken stone, and a sufficient quantity of water to
make a stiff mortar. It should be thoroughly mixed and worked
while being laid. The top, or finishing, coat should be laid immediately,
and only as much concrete should be laid as can be covered with
cement on the same day, because if the concrete gets dry on top,
the finishing coat will not adhere to it. The top coat should
be prepared by mixing 1 part of the best Portland cement with
2 parts of fine sand or 2 parts clean, sharp, crushed granite
or flint rock.
A 1/2 inch space should be left between the curb and the pavement
and between the building line and the pavement to allow for expansion
and contraction. This space should be filled with cinders or ashes.
the pavement itself should be laid off into blocks 6 feet square
or less. These blocks should be separated from one another by
sheets of tar paper, which should extend all the way through the
concrete. It is very essential that grooves be made with a trowel
in the top coat directly over the tar paper, so that if the concrete
cracks while drying out, it will be sure to part in these grooves
and not in the body of the pavement.
Hair Cracks are often caused by the mortar in the hot
coat being too rich in cement. If the pavement is troweled too
much, it has a tendency to make the cement float to the top. This
is as liable to cause hair cracks as the use of too much cement.
If the top coat is put on too wet, it has the same effect.
In May cities, the law requires that concrete sidewalks be finished
with a rough surface. Such a surface is not so slippery in winter
as a smooth finish. It also possesses the additional advantages
that it is easier to construct and does not show any hair cracks.
In laying such a surface, the top coat is leveled with a straightedge
running on battens, one set on each side of the walk. The battens
are arranged so that the part of the walk at the curb will be
lower than the part at the building wall. (this patch is controlled
by city ordinances, and is usually 4 inches in 10 feet for all
sidewalks.) The sidewalk is then left until it has almost set,
before it is troweled. It should be troweled as little as possible,
and with a wooden trowel instead of one made of steel. After toweling,
it should be covered with straw and kept moist for at least a
week. the less the sidewalk is smoothed, with a straightedge or
trowel, and the more it is rammed, instead, the better it will
be.

Fig 67 shows a section of a concrete sidewalk, the ashes or spalls
being shown at a,the first coat of concrete, at b; the finishing
coat, at c'; the street paving, at d'; and the joints with tar
paper in them, at c.
Layout is much more critical now than was for the footer. The
accuracy you achieve in laying out the stem wall will determine
the squareness of your structure, which is very important. Start
on one corner by measuring in 3-1/4" from each side of the
corner and making a mark. This will be the the outside edge of
the form work, which will be 3/4" plywood. Now do the same
for an adjacent corner that is the farthest away. This will give
you a long "baseline" of which to square the rest of
the building to.
Squaring your walls can be accomplished by several methods, none
of which are too difficult. It will depend greatly on the equipment
you have available. If you just happen to have, or know someone
who has, a 2 beam laser you could layout your whole foundation
in an hour. Set the laser over top one of the points you have
made and line one beam with the other mark. Now you should have
a perfect 90 degree angle between the two beams. Just mark the
laser beam at the opposite corner, measure the distance that you
need between points and set up on the mark. You will want to snap
chalk lines between these points also.
Another method is the 3-4-5 triangle, which is just some basic
geometry. Any triangle with multiples of 3-4-5 respectively will
have a 90 degree angle between the 2 shorter legs. Start the same
way as before by marking the two corners at 3-1/4" from each
side of the corner. Snap a chalk line between them, and double
check the length between the two points to match what dimension
you require. Now from one point measure towards the other point,
along the chalk line. You will want a distance of at least 6',
mark it there. Now you will measure a distance of 8' at 90 degrees
to the chalk line. This measurement will need to be put down as
an arc; with a little practice you should be able to mark the
arc by using the end of the tape as a guide. Now measure from
your 6' mark toward the 8' arc. You will need a measurement of
10'. Where the 10' mark crosses the arc make a mark. This point
and the first point you made creates a line that is a 90 degree
angle to the original chalk line.
Continue on around the whole foundation; snapping lines, measuring,
creating 90's, measuring, and snapping. After your layout is complete
and you feel comfortable with the results you will nail a 2x6
into the 2x8 footing form work with the inside edge lined up with
the chalk lines. This is the part where you let it sit for 3 days
before nailing the 2x6 down. If you had gotten to it the next
day you could drive nails right into the concrete with out too
much trouble, but we all know that sometimes it doesn't work out
.